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How to Calculate Metal Piercing Force

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    • 1). Measure the perimeter (P) of the area on the sheet metal that you intend to pierce by using a ruler.

    • 2). Determine the thickness (T) of the sheet metal you want to pierce by using a ruler.

    • 3). Obtain the sheet metal's PSI. Below are the PSI(s) of several common metals:

      Brass: 20,000 lbs/in^2

      Gun-Metal: 12,000 lbs/in^2

      Cast Copper: 20,000 lbs/in^2

      Bronze Aluminum: 50,000 lbs/in^2

      Muntz Metal: 40,000 lbs/in^2

    • 4). Plug the values obtained in Steps One, Two and Three into the equation from the Introduction and solve. Thus, given a perimeter of 1 inch, a thickness of 3 inches and a PSI of 20,000 lbs/in^2, the equation would be solved as follows:

      F = 1 * 3 * 20,000

      F = 60,000

      Thus, the piercing force required to shear this metal is 60,000 pounds.

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