How to Cut Burl Wood
- 1). Install a sharp, fine-thoothed band saw blade appropriate for hard woods and hardwood cross-cuts. The more teeth per inch, the better.
- 2). Tune your band saw. Band saws have a lot of adjustments that control how much the blade can move for deflect during operation. Your band saw will only work well with a sharp blade and proper tuning, so make sure all guides are set to the manufacturers specification to keep the blade cutting straight and cutting safely.
- 3). Set the height adjustment of your saw. If you're cutting a slab of burl that has an even thickness, set the height 1/4-inch higher than the thickness of the burl you'll be cutting. Otherwise, set it slightly higher than the thickest part of the burl.
- 4). Tape the cut-line where the blade will enter and exit the burl for protection against blow-out. Even if small pieces blow out, they'll stick to the tape, so you can glue them back in place after the cut.
- 5). Pass the burl slowly and gradually through the band saw blade. If you're cutting veneers, use a rip fence. Be careful when using the saw, making sure you're not leaning your weight into it to avoid cutting your fingers if the wood suddenly slips. Use a stick to continue pushing the burl through the blade if your fingers get within a couple inches of the blade.